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Design Guides

The veteran of all additive technologies,Stereolithography is known as the original 3D printing process for producing rapid prototypes and show models since 1989. This process (commonly referred to as SLA ) utilizes a UV laser that cures parts one layer at a time in a photo-reactive epoxy resin. Widely regarded as one of the most accurate of the additive technologies, the Stereolithography 3D printing process is a popular choice amongst engineers looking for fine detailed, small featured parts as well as extraordinarily large components.

SLA Design Guides

When designing for SLA, consider the following recommendations to improve the overall quality and finish of your product.
Build Volume: 800x800x400mm
Tips & Tricks:
Reduce weight to save costs
Add escape holes for resin in closed sections
Fillet walls and pins for extra strength
Advantages:
Advantages
Accurate to CAD
Fast build times
No tooling costs
Complex geometries possible
Good surface finish
Drawbacks:
Brittle materials
Need support material
Advantages:
Advantages
Accurate to CAD
Fast build times
No tooling costs
Complex geometries possible
Good surface finish
Advantages:
Advantages
Accurate to CAD
Fast build times
No tooling costs
Complex geometries possible
Good surface finish

Tolerances: Layer thickness is 0.1 – 0.2mm. SLA is very accurate in the x and y directions, meaning models are very accurate to CAD. General tolerance is +/- 0.1mm.

Overhangs: Not a problem for SLA due to the supports. Unsupported overhangs will warp.

Walls: SLA can manage very thin walls but QSY do not recommend anything under 0.8 – 1mm.

Holes & Slots: We recommend a minimum of 0.5mm but the larger the better especially as wall thickness or depth increases.

Text & Engraved Details: Are at risk of closing up if not designed with 0.5mm > minimum height.

Mating Parts: Minimum 0.5mm gap between axel and bore or other moving parts.Minimum Clearance = 0.5mm

Pins & Embossed Features: Pins ≥ 0.8mm but even then risk breaking. Embossed features ≥ 0.3mm.